RMC Plant: Containerized Batching Plant

 Ready-mixed concrete actually refers to the mixing station that mixes a certain proportion of cement, aggregate, water, admixtures, mineral admixtures and other materials together after metering, and then sells them to the construction team. Ready-mixed concrete is generally sold as a commodity, so it is also one of the commercial concrete.

Compared with traditional on-site concrete mixing, the RMC plant has the characteristics of improving the stability and reliability of concrete quality, greatly reducing noise and dust pollution, effectively saving resources and recycling resources, and meeting the needs of high-strength and special performance concrete.

The ready mix concrete batching plant has high metering accuracy, good mixing quality and high degree of automation. The ready-mixed concrete mixing station uses a twin shaft concrete mixer , which is suitable for rapid mixing of large quantities of concrete, such as on-site construction of bridge projects and production of commercial concrete mixing plant.

The containerized concrete mixing plant equipment adopts standardized transportation and complete container modular design. The entire equipment can be combined into 5 container modules, and the appearance design of each module is based on international container standards.

Convenient installation and relocation are a major advantage. The main modules of the containerized cement concrete mixing plant integrate water, gas and circuits. Only bolts, hoses and industrial waterproof aviation quick-plug connections are needed between the modules. The equipment can be installed and put into production in as fast as 3 days.

Compared with traditional mixing plants, the containerized batch plant does not require outriggers and mounting brackets, eliminating the need for foundation design and construction. As long as the ground hardness and flatness meet the requirements, foundation-free production is possible. For the harsh rain, snow, wind and sand weather outside, the container shell can protect various core components and reduce the failure rate.

Original source: https://www.concretebatchplanthm.com/a/rmc-plant-containerized-batch-plant.html

A Popular Ready Mix Plant: Container Batching Plant

 The ready mix concrete plant is a complete set of equipment for producing high-quality concrete. It is widely used in various types of buildings, bridges, roads, airport construction and other fields. Haomei Machinery provides various types of ready-mixed concrete mixing stations and supporting equipment such as concrete mixers, batching machines, cement silos, etc. for different applications.

The container batch plant is a popular type of ready mix concrete batching plants at present. It mainly includes batching station module, aggregate conveyor belt conveyor module, container main building module, electrical control module, powder tank module and steel structure foundation module.

1. BATCHING MACHINE MODEL

The batching machine model adopts a modular design of upper and lower parts. The upper part is the warehouse body, discharging door and weighing scale. The gas path and circuit are laid out in the factory. The warehouse plates are connected by hinges and hung on both sides during transportation. When installing, you only need to flip it up, saving installation time.

The lower part is the belt conveyor and steel structure foundation. Overall transportation eliminates installation time at the construction site. The entire batching station installation takes only half a day.

2. AGGREGATE CONVEYOR BELT MODEL

The aggregate conveyor belt adopts a large-angle trough belt conveyor, which can reduce the cost and floor space of the whole machine. The frame adopts an integral truss design, and the middle c adopts a hinge structure. The belt conveyor can be transported as a whole after being flipped and folded. During installation, you only need to unfold the frame, saving time in assembling the belt conveyor.

3. MAIN BUILDING MODULE

The main building modules only have 4 boxes in total, which are the main concrete mixer part, the mixing layer plug-in box, the metering box, the metering layer plug-in box and the main building outriggers. The legs of the main building are installed with hinges, which is convenient and fast. Each box is positioned with positioning pins and then connected with bolts, making installation quick and easy.

The water, air and circuit integrated between the mixing host box and the metering layer box are connected by hoses and industrial waterproof aviation quick-plug connections. The entire main building (including the water, gas and electrical circuits in the main building) can be installed in just 1 day.

4. ELECTRICAL CONTROL MODULE

The control cabinet, operating console and air conditioner are all placed in the control room of a standard container module. The control room is made of 50mm fire-proof and insulated sandwich panels, and the wooden floor is luxuriously decorated. The cables between each module are connected with industrial waterproof aviation quick plugs made in the factory. The control systems are all placed in the control room.

5. CEMENT SILO MODULE

The cement silo is a 100t or 150t powder tank that can be transported as a whole. The cement silo is made as a whole in the factory and can be hoisted as a whole after being transported to the construction site. This saves the time and effort of making the powder tank at the construction site.

6. STEEL STRUCTURE BASIC MODULE

The container-type cement concrete mixing station adopts a steel structure foundation, and the foundation construction is simple. It only needs to level and compact the site, and harden the concrete to achieve the ground endurance required by the design. Each independent frame of the steel structure foundation is designed as a detachable structure that meets domestic transportation conditions. The frames are connected with high-strength bolts and can be reused. It is very suitable for construction projects with frequent transfers, saving costs and being convenient and fast.

Generally, the stationary concrete batching plant is made of parts, and the hoisting period of the equipment is long. After the equipment is hoisted, water lines, air pipes, wires and cables need to be installed separately. This results in a long installation and debugging cycle. The fastest time from installation to production of the equipment is 14 days.

The container-type concrete plant adopts a fully modular design, and the main modules integrate water channels, gas channels and circuits. Only bolts, hoses and industrial waterproof aviation quick-plug connections are required between each module, and the equipment can be installed to formal production in as little as 3 days. Welcome to leave message below to inquire ready mix plant price.

Original source: https://www.concretebatchplanthm.com/a/a-popular-ready-mix-plant-container-batch-plant.html

Installation and Trial Run of Stationary Concrete Batching Plant

This is the trail run of our HZS50 concrete batching plant aftrer installation in Surigao. It adopts the twin shaft concrete mixer that finishes mixing within 60s, greatly improving production efficiency. Welcome to learn more at our website: https://www.concretebatchplanthm.com/stationary-batching-plant/ or send inquiry directly to feedom@haomei-machinery.com

What Are Features of Ready Mixed Concrete Mixing Plant

 Compared with traditional concrete on-site mixing, ready mixed concrete mixing plant has the characteristics of improving the stability and reliability of concrete quality, greatly reducing noise and dust pollution, effectively saving resources and recycling resources, and meeting the needs of high-strength and special-performance concrete.

INTELLIGENCE

It is ultimate development direction of all mechanical equipment, and stationary RMC plant is no exception. At present, most manufacturers have invested a lot in this area, but it can only be said that they are still in a relatively low state of intelligence.

HIGH PRECISION

It mainly refers to the measurement accuracy of aggregates, cement, water and admixtures. At present, there is still a lot of room for improvement in accuracy. Only by improving the metering accuracy can high-strength concrete with higher grades be produced. How to improve the accuracy of the metering device is a problem worth exploring.

STANDARDIZATION

The standardization of mixing plants is the ultimate development direction. Standardization can fundamentally reduce product costs and save a lot of energy resources.

ENVIRONMENTAL PROTECTION

We can improve the concrete batching plant’s environmental protection from dust, noise and pollution. All powdery materials are carried out in a closed state from feeding, batching, metering, feeding to stirring and discharging.

The noise can be reduced by improving the performance of the main engine, building a closed concrete mixing station and adopting materials such as sound insulation boards. In terms of ollution, it needs to be carried out in various ways, such as the construction of wastewater sedimentation tanks and the second use of aggregates.

MINIATURIZATION

With the further improvement of infrastructure in many countries, the demand for concrete will be reduced to a large extent in the case of relatively reduced urban construction. From a long-term perspective, small and medium-sized central mix concrete plant is a possible development direction.

HIGH AUTOMATIC DEGREE

The degree of automation is the main symbol reflecting the technical level of a RMC plant. Most of its control systems are relatively advanced and stable at present, and the degree of automation is generally high, and they can be fully automatic for long-term uninterrupted continuous production.

The operation platform and computer monitoring in the control room can vividly reflect the entire production process and the situation of each part, such as the cement storage situation in the cement silo, the aggregate storage in the aggregate silo, the transportation of aggregates and the discharge of concrete, etc. Once there is a problem in a certain part, it can be found in the shortest time and solved in time.

HIGH RELIABILITY

It is normal for a central mix concrete plant to produce 10,000 cubic meters of concrete continuously. The performance of its key components such as main engine, screw conveyor, main control and pneumatic components has been quite stable. The sealing form adopts a unique multiple sealing or airtight, which greatly improves the reliability of the concrete mixer.

For places that are often impacted and easy to wear, such as unloading hoppers, transition hoppers, etc., are reinforced inside with wear-resistant steel plates; the joints of the ring belt are vulcanized and bonded, and the service life is three times longer than that of ordinary steel riveting. This is a prerequisite to ensure its high reliability.

Original source: https://www.concretebatchplanthm.com/a/what-are-features-of-ready-mixed-concrete-mixing-plant.html

Ready Mix Concrete Plant Cost Analysis

 Small ready mix concrete plant is widely used in the rural market. The output is moderate, the site and investment is small, while the profit is large. Many people are preparing to build their own RMC plant. But you need to have a clear understanding of the main models of ready mix concrete plant for sale and the general ready mix concrete plant cost.

HZS25, HZS35, HZS50 and HZS60 are the best selling models of the RMC plant for sale. That is because the concrete mixing plants in rural areas are mainly used for the construction of small

and medium-sized projects such as house construction, road expansion, bridge construction, etc. These models can fully satisfy this need.

Take HZS35 concrete batching plant for example. The market price of HZS35 concrete batching plant is generally between 90,000 and 200,000 RMB, and the theoretical productivity per hour is 35 m³/h.

Item	HZS35 concrete batching plant	HZS50 concrete batching plant	HZS60 concrete batching plant
Mixer	JS750 twin-shaft mixer	JS1000 twin-shaft mixer	JS1000 twin-shaft mixer
Host power	30 kw	2*18.5 kw	2*18.5 kw
Productivity	35 m³/h	50 m³/h	60 m³/h
Batching machine	PLD1200	PLD1600	PLD1600

According to the 8 working hours per day and a project period of 300 days a year, the annual output is about 84,000 cubic meters of concrete. According to the current concrete market, the profit per cubic meter of concrete is about 50-80 RMB, which can bring the profit of basically 4.2 million a year. It is certain that the specific details depends on the competition and actual profit situation of the local mixing plant. What are the advantages of building RMC plant in rural areas?

1. It has good market prospects, less competition, more profitable return.

2. The construction space is large, the investment is less, and the return is quicker.

3. The labor cost is lower and the installation space is small.

4. It satisfies most conventional concrete such as railways, highways, airports, docks, etc. It is also very suitable for small and medium-sized construction projects with small demand for concrete and short construction period. Welcome to leave message here to get a quotation of the ready mix concrete plant for sale.

Original source: https://www.concretebatchplanthm.com/a/ready-mix-concrete-plant-cost-analysis.html